Production-Grade SLS 3D Printing Is Here

Speed matters when a program is moving. Our SLS capability lets customers move from concept to finished part in days—not weeks. There's no waiting on tooling, no minimum order constraints, and no hard lock-in to a single geometry. Designs can evolve between runs without cost penalties. For teams juggling tight development schedules, that flexibility changes what's possible at every stage of a program.

Traditionally, moving into production means committing to molds—often requiring significant upfront investment and lead times that push timelines out by weeks or months. With our SLS capabilities, that step is no longer required. Customers can move directly into bridge production or full manufacturing runs without locking in a design before it's ready. For programs that need parts now, this is a direct path forward. Pair this with our in-house tooling options when the time comes to transition, and the full development-to-production path stays under one roof.

We're running biocompatible Nylon 12—which means customers can use these parts in real-world applications with confidence, including medical and performance-critical environments. Unlike many entry-level 3D printing methods, SLS produces parts with consistent mechanical properties throughout the geometry, not just at the surface. This allows many of our customers to stay with 3D printing long-term rather than transitioning to injection molding and absorbing those added costs. For medical device applications especially, biocompatibility isn't a footnote—it's a requirement. Our device assembly and packaging team works closely with customers who need parts cleared for downstream use.

SLS parts from our Fuse printer are suitable for end-use applications—not just fit-and-form checks. Whether a customer is refining a new design, running a pilot build, or scaling a production program, the goal is the same: meet them where they are and help them move forward efficiently. This capability complements our broader manufacturing offering. Teams working on complex assemblies can combine SLS parts with prototype composite and silicone molding or precision-machined components depending on what each part demands.

Surface finish matters for fit, function, and aesthetics. Our Vapor Smoothing process brings SLS parts to a surface quality that approaches injection-molded appearance—closing the gap between 3D printed and traditionally manufactured parts in a way that's visible and measurable. Faster parts. Smarter production. Powered by LaserMed Technologies. Reach out to our owners directly at (612) 800-0784 to discuss whether SLS is the right fit for your next program.

The Fuse SLS printer is one part of a broader manufacturing environment built for medical device, life sciences, aerospace, and industrial customers. From laser engraving and precision laser tube cutting to cleaning and passivation, our facility is equipped to take a program from early development through finished, assembly-ready parts. Take a closer look at our facility or read more in our facility overview article.